How to Quickly Troubleshoot Positioning Errors in CNC Milling Machines: Diagnostic Flow for Common Alarm Codes

06 12,2025
KAIBO CNC
Solution
Positioning inaccuracies in CNC milling machines are a frequent issue in mold machining that can significantly impact productivity. This article systematically outlines the troubleshooting process for the DC1317 double-column CNC milling center, focusing on mechanical wear, parameter drift, and alarm code triggers causing positioning errors. By analyzing real-world cases involving common alarms such as ALM-021 and ALM-105, technicians will gain clear diagnostic logic and actionable solutions to reduce downtime and improve machine stability—especially critical for heavy-duty dual-column structures. Special attention is given to deformation patterns under long-term load and compensation strategies, along with preventive maintenance checklists and scheduling tips. Embedded practical examples enhance reliability, while expert insights from KEBO field engineers provide valuable context.

How to Quickly Diagnose Positioning Errors in CNC Milling Machines

If your DC1317 Dual-Column CNC Milling Center is experiencing inconsistent positioning—especially during mold machining—you’re not alone. In fact, over 68% of CNC machine downtime in high-precision manufacturing stems from misalignment or faulty feedback systems (based on a 2023 industry survey by the International Association of Manufacturing Engineers).

Common Alarm Codes That Signal Positioning Issues

Alarm Code Meaning Typical Cause
ALM-021 Axis Overtravel Protection Triggered Mechanical wear or incorrect zero point calibration
ALM-105 Encoder Error – Position Feedback Loss Worn encoder cables or loose connection at ball screw end
ALM-212 Servo Motor Overload During Acceleration Misaligned coupling or bearing wear in drive train
“In our experience with over 500+ DC1317 units worldwide, ALM-021 and ALM-105 account for nearly 40% of all positioning-related service calls. The key? A structured diagnostic checklist—not guesswork.” — Senior Field Engineer, Kebo Technical Support Team

When dealing with double-column structures like the DC1317, thermal expansion and long-term heavy-load deformation can subtly shift alignment—even if no alarm triggers. We recommend checking:

  • Linear guide clearance every 3 months
  • Ball screw backlash via laser interferometer (once per quarter)
  • Axis compensation values in control software (update after major repairs)

You’ve likely seen this before: a machine runs fine one day, then suddenly loses accuracy mid-job. It’s often due to unnoticed mechanical degradation—especially in dual-column setups where asymmetry builds up over time. Don’t wait until it impacts batch quality. Implement a monthly inspection routine using our Free CNC Maintenance Checklist (available below).

Have you faced similar issues with your CNC milling center? Share your story in the comments below—we read every response.

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