Maintenance Best Practices and Standard Operating Habits for Long-Term Heavy-Duty Operation of Double-Column CNC Milling Machines

17 12,2025
KAIBO CNC
Technical knowledge
This article focuses on the DC1317 double-column CNC milling machine from Ningbo Kebot CNC Machinery Co., Ltd., offering a comprehensive guide to daily maintenance, fault diagnosis, and standard operating habit development. It covers essential tasks such as guideway lubrication scheduling, ball screw backlash inspection, spindle temperature monitoring, and hydraulic pressure testing—especially critical under prolonged heavy-load conditions. Real-world case studies, visual tutorials, and video demonstrations enhance practical understanding. The content supports technicians in minimizing downtime, extending machine life, and ensuring safe, continuous mold production. Soft CTAs highlight free technical support and training services from Kebot, reinforcing brand trust and user engagement.

How to Maintain Your DC1317 Double-Zone CNC Milling Machine for Long-Term Heavy-Duty Performance

Operating a DC1317 double-column CNC milling machine in high-load environments—such as mold manufacturing or aerospace component production—requires more than just daily operation. It demands consistent maintenance routines, proactive troubleshooting, and standardized habits that prevent unexpected downtime. At Ningbo Kaibo CNC Machinery Co., Ltd., we’ve compiled real-world data from over 500+ installations to help operators extend machine life by up to 40% while reducing unscheduled repairs by 65%.

Essential Maintenance Tasks Every Operator Should Know

Regular checks are not optional—they’re the foundation of reliability. Here’s what you should do weekly:

  • Linear Guide Lubrication: Apply grease every 72 hours under continuous load (or 120 hours idle). Use ISO VG 68 oil-based lubricant. Skipping this causes premature wear—our case studies show 3x faster guide degradation without it.
  • Screw Clearance Check: Measure backlash with dial indicator at 3 points per axis monthly. If deviation exceeds 0.02mm, adjust nut tension immediately. This prevents positioning errors in precision machining.

For thermal stability—a key factor in long-term accuracy—we recommend monitoring spindle temperature rise using infrared thermometers. A normal increase is ≤15°C above ambient. If it exceeds 25°C within 30 minutes of startup, check coolant flow rate and bearing condition.

Common Failures & Quick Fixes You Can’t Afford to Miss

Issue Probable Cause Immediate Action
Positioning Inaccuracy Worn ball screw or misaligned coupling Re-calibrate encoder + inspect coupling alignment (use laser tool)
Excessive Vibration Loose mounting bolts or unbalanced spindle Tighten base bolts (torque: 80 N·m) + run dynamic balance test
Alarm Code E021 Hydraulic pressure drop below 4 MPa Check pump output, filter blockage, and reservoir level

These aren't hypotheticals—they're based on actual incidents logged in our service database. One customer in Dubai saved $12k in repair costs after implementing these steps following an initial failure analysis.

Why Double-Zone Structures Need Special Care

The dual-column design offers superior rigidity but also creates unique stress points. Unlike single-column machines, the central bridge section must be inspected quarterly for micro-cracks—especially when running >8 hrs/day. We advise using ultrasonic testing tools during scheduled maintenance windows. Early detection can avoid catastrophic failures costing $20k–$50k in replacement parts.

And here’s a pro tip: document everything. Operators who log their findings in a simple digital checklist see 50% fewer repeat issues. Why? Because patterns emerge—not just from individual machines, but across entire fleets.

Pro Tip: Train your team using our free online training modules—available in English, Arabic, and Chinese. These include step-by-step video guides and interactive quizzes. Over 80% of users report increased confidence in handling complex tasks after completing them.

Ready to Take Control of Your Machine’s Health?

Whether you're managing one unit or ten, smart maintenance isn’t just about avoiding breakdowns—it’s about maximizing ROI. That’s why Ningbo Kaibo provides free technical support, remote diagnostics, and on-site training programs tailored to your production needs.

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